What about one of those baking pans with a lid. Metal pan, plastic lid. Bake the cake, cool, then frost it in the pan. You could probably even write happy birthday,etc. without it smooshing when you put the lid on. Put the lid on and pack it into a box with some tissue paper cushioning. Add birthday plates, candles, and a banner and you have party in a box! Maybe even some of those little blowers and some balloons. Fun!
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